Himanshu Saini July 29, 2025
Sunscreen is more than just another skincare product; it protects skin from damage, aging, and sunburn. As more people make sun protection part of their daily routine, it’s the perfect time for cosmetic brands to add sunscreen to their lineup.
But creating a high-quality sunscreen takes more than just a good idea. You need the right manufacturer who can deliver safe, effective, and reliable products.
In this blog, we’ll guide you through the key factors to consider when choosing a sunscreen manufacturer so you can build a product your customers trust and love, from formula to finish.
Why Choosing the Right Sunscreen Manufacturer Matters?
Your sunscreen isn’t just another skincare product; it’s a regulated, science-backed, and results-driven formula that must offer proven sun protection. The wrong manufacturer could mean ineffective SPF, unstable formulas, or compliance issues, all of which can damage your brand’s reputation.
Choosing a trusted and experienced private label sunscreen manufacturer can:
- Ensure safety and effectiveness
- Help you stay compliant with regulations
- Create products that meet market demand
- Support your brand growth and credibility
Let’s look at what really matters when selecting the right sunscreen manufacturing partner.
1. Regulatory Compliance and Certifications
One of the first things to check is whether the manufacturer complies with national and international cosmetic regulations. Sunscreen is considered an over-the-counter (OTC) drug in some countries (like the U.S.), so proper formulation, testing, and documentation are critical.
Key sunscreen compliance and certifications to look for:
- GMP (Good Manufacturing Practice): Ensures consistent quality and safety.
- ISO Certifications: Confirms standard processes for testing and production.
- FDA Registration (if applicable): For products sold in the U.S.
- Ayush / Organic Certifications (for herbal/natural brands)
Tip: Ask for proof of certification and regulatory audits.
2. Experience in Sunscreen Formulation
Not all organic sunscreen manufacturers specialise in sunscreens. Look for a company with proven experience in UV-protective formulas, especially those that match your brand’s vision, whether it’s mineral, organic, tinted, gel-based, or water-resistant.
Important formulation factors:
- SPF testing (both in-vitro and in-vivo)
- Broad spectrum protection (UVA + UVB)
- Stability in different climates
- Non-comedogenic and hypoallergenic options
Bonus Tip: Ask for samples and third-party testing data.
3. Customization Capabilities
Your brand needs to stand out. The largest sunscreen manufacturer should offer custom formulation options tailored to your audience’s needs. This could include:
- Natural or herbal ingredients
- Specific SPF levels (15, 30, 50+)
- Skin type-specific formulas (oily, dry, sensitive)
- Added skincare benefits (like antioxidants or hydration)
- Fragrance-free or tinted variants
Questions to ask:
- Can they develop a new formula or tweak an existing one?
- Can they work with your preferred ingredients?
- Are they open to small-batch production for new launches?
4. Packaging and Labeling Support
Packaging plays a key role in sunscreen’s effectiveness (especially in protecting the formula from sunlight and contamination). A reliable manufacturer should help you choose suitable, protective custom packaging and also assist with:
- Tube, pump, spray, or stick options
- UV-blocking and airtight containers
- Custom labeling and design services
- Regulatory label compliance (like SPF rating, usage directions, warnings)
Pro Tip: Look for eco-friendly and recyclable packaging options to align with today’s sustainability trends.
5. In-House Testing and Stability Studies
A trustworthy TGA approved sunscreen manufacturer will conduct stability, efficacy, and safety testing in-house or through certified labs. This ensures your product:
- Maintains SPF over time
- Doesn’t separate or degrade under heat or light
- Remains safe and effective within the shelf life
Ask if they provide:
- SPF test reports
- Broad-spectrum test results
- Dermatologist approval or patch tests
- Microbial and preservative efficacy tests
This data builds confidence in your product and is often required for marketing or export.
6. Scalable Production Capacity
Whether you’re a small start-up or a growing brand, your sunscreen manufacturer should be able to scale with you. Start with small batches, but ensure they can handle larger orders as your brand grows.
What to check:
- Minimum Order Quantities (MOQs)
- Lead times for different batch sizes
- Turnaround time from approval to delivery
- Batch consistency and quality control processes
7. Transparent Pricing and Terms
Cost matters, but cheaper is not always better when it comes to sunscreen. Make sure you understand what’s included in the price (formulation, testing, packaging, logistics) and whether there are hidden fees.
Ask about:
- Sample development charges
- Price per unit (based on volume)
- Payment terms and conditions
- Refund or reformulation policies if results aren’t satisfactory
8. Reputation and Client Reviews
Before finalising a manufacturer, do your homework. Check their online reviews, request references, or even visit their facility if possible.
You can also ask:
- Who are their current or past clients?
- Have they worked with brands similar to yours?
- Are there any awards or recognitions?
A good reputation is usually a sign of consistent product quality and service.
9. Regulatory Support for Global Markets
Planning to sell your sunscreen in different countries? You’ll need help navigating international regulations, which can vary widely.
Choose a sunscreen contract manufacturer that:
- Understands global compliance standards
- Offers regulatory documentation support (e.g., Safety Data Sheets, Product Information Files)
- Can assist in registration and testing for exports
10. Innovation and R&D Capabilities
The sunscreen market is competitive and fast-moving. Brands that succeed often offer innovative products; think blue light protection, anti-pollution SPF, or skin tone-adaptive formulas.
If your manufacturer has an in-house research and development (R&D) team, they can help you stay ahead with:
- Trend forecasting
- New ingredient integration
- Product upgrades over time
Conclusion
Choosing the right sunscreen manufacturer isn’t just about finding someone to produce your product; it’s about finding a partner who shares your values, understands your goals, and has the technical expertise to help you grow.
Take your time to research, ask questions, and request samples. The right decision here can set the foundation for a trusted, effective, and successful sunscreen brand.
FAQs
Q. What certifications should a sunscreen manufacturer have?
Ans. Look for certifications like GMP (Good Manufacturing Practice), ISO 22716, FDA registration (for the U.S. market), and relevant organic or Ayurvedic certifications if you’re using natural ingredients.
Q. Can I create a custom sunscreen formula for my brand?
Ans. Yes, many manufacturers offer custom formulation services, allowing you to tailor SPF levels, ingredients, texture, and fragrance to meet your brand vision and target audience needs.
Q. How is SPF tested by manufacturers?
Ans. SPF can be tested using in vitro (lab-based) or in vivo (human testing) methods. Reputable manufacturers provide third-party test reports and ensure compliance with regulatory SPF testing standards.
Q. What is the typical minimum order quantity (MOQ) for sunscreen manufacturing?
Ans. MOQs vary by manufacturer but typically start from 1,000 to 5,000 units. Some offer lower MOQs for startups or test runs. Always confirm MOQs before placing your order.
Q. Can my manufacturer help with packaging and labelling?
Ans. Yes, full-service manufacturers often assist with custom packaging design, labelling compliance, and even sourcing eco-friendly materials. This helps ensure your product looks professional and meets legal requirements.
